![]() |
![]() | 1992-1995 Honda Civic Power Steering Rack and Pinion | ![]() | ![]() | US $160.00 | 4d 1h 50m |
![]() | 96-00 CIVIC POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $210.00 | 8d 2h 14m |
![]() | 1999-2007 VOLKSWAGEN COMPLETE POWER STEERING RACK AND PINION ASSEMBLY - USA MADE | ![]() | ![]() | US $168.00 | 10d 23h 21m |
![]() | 1997-2009 Buick Chevy Pontiac Complete Power Steering Rack and Pinion Assembly | ![]() | ![]() | US $160.00 | 11d 23h 34m |
![]() | Power Steering Rack and Pinion + NEW OUTER TIE RODS | ![]() | ![]() | US $175.00 | 7d 15h 41m |
![]() | 99 - 07 TAURUS POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $85.00 | 21d 7h 28m |
![]() | NOS GM 1940 52 CHEVROLET RING GEAR AND PINION ASSEMBLY | ![]() | 0 Bid | US $100.00 | 4h 38m |
![]() | 1997-2005 Pontiac Grand Prix Complete Power Steering Rack and Pinion Assembly | ![]() | ![]() | US $175.00 | 18d 9h 41m |
![]() | 98-2004 Dodge Intrepid Rack & Pinion assembly | ![]() | 0 Bid | US $45.95 | 19h 40m |
![]() | 02 03 04 05 JEEP LIBERTY STEERING GEAR RACK AND PINION ASSEMBLY | ![]() | ![]() | US $119.00 | 1d 3h 52m |
![]() | BMW 3 SERIES POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $175.00 | 29d 1h 15m |
![]() | 1997-2008 GM Buick Chevy Olds Complete Power Steering Rack and Pinion Assembly | ![]() | ![]() | US $109.99 | 18d 10h 4m |
![]() | 95-03 WINDSTAR POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $87.00 | 15d 17h 38m |
![]() | LAWN BOY/TORO PINION, SPRING AND CLUTCH ASSEMBLY | ![]() | ![]() | US $27.45 | 1d 20h 45m |
![]() | Austin Healey Mg Midget 11/41=3:70 rear ring &pinion diferential assembly, | ![]() | 0 Bid | US $399.99 | 2d 3h 1m |
![]() | MGA MGB 3:90 BANJO REAR END ASSEMBLY RING AND PINION REAR GEAR PUMPKIN. | ![]() | 0 Bid | US $279.99 | 2d 3h 7m |
![]() | 2002-1996 Toyota 4Runner Rack and Pinion Assembly | ![]() | ![]() | US $239.00 | 6d 20h 24m |
![]() | ARCTIC CAT SNOWMOBILE RACK & PINION STEERING ASSEMBLY COMPLETE | ![]() | 0 Bid | US $19.99 | 2d 19h 10m |
![]() | EZGO RACK AND PINION STEERING GEAR BOX ASSEMBLY 2001 AND UP | ![]() | 0 Bid | US $149.99 | 2d 20h 30m |
![]() | OEM GENUINE LEXUS IS350 IS 350 Electric Power Steering Rack Pinion Gear Assembly | ![]() | ![]() | US $439.98 | 27d 9h 39m |
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Pinion Assembly

transmission rebuild diary?
Is there an assembly manual or diagram for the BW4405 transfer case? I'm stuck with a bad fork and sliding gear. The oil pickup tube apparently cracked also. After having my explorer sit a the shop for a week without any work done I've decided to tackle the repair and reassembly.
Also is there a torque guide, for those fasteners around the case. And what do the pinion mounts get torqued to, can this be done on the car in park without damaging anything?
I've looked for a rebuild diary but couldn't find one.
Thanks
anything on a cheaper level?
these questions should be covered in a repair manual from auto zone
![]() |
![]() | 1992-1995 Honda Civic Power Steering Rack and Pinion | ![]() | ![]() | US $160.00 | 4d 1h 50m |
![]() | 96-00 CIVIC POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $210.00 | 8d 2h 14m |
![]() | 1999-2007 VOLKSWAGEN COMPLETE POWER STEERING RACK AND PINION ASSEMBLY - USA MADE | ![]() | ![]() | US $168.00 | 10d 23h 21m |
![]() | 1997-2009 Buick Chevy Pontiac Complete Power Steering Rack and Pinion Assembly | ![]() | ![]() | US $160.00 | 11d 23h 34m |
![]() | Power Steering Rack and Pinion + NEW OUTER TIE RODS | ![]() | ![]() | US $175.00 | 7d 15h 41m |
![]() | 99 - 07 TAURUS POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $85.00 | 21d 7h 28m |
![]() | NOS GM 1940 52 CHEVROLET RING GEAR AND PINION ASSEMBLY | ![]() | 0 Bid | US $100.00 | 4h 38m |
![]() | 1997-2005 Pontiac Grand Prix Complete Power Steering Rack and Pinion Assembly | ![]() | ![]() | US $175.00 | 18d 9h 41m |
![]() | 98-2004 Dodge Intrepid Rack & Pinion assembly | ![]() | 0 Bid | US $45.95 | 19h 40m |
![]() | 02 03 04 05 JEEP LIBERTY STEERING GEAR RACK AND PINION ASSEMBLY | ![]() | ![]() | US $119.00 | 1d 3h 52m |
![]() | BMW 3 SERIES POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $175.00 | 29d 1h 15m |
![]() | 1997-2008 GM Buick Chevy Olds Complete Power Steering Rack and Pinion Assembly | ![]() | ![]() | US $109.99 | 18d 10h 4m |
![]() | 95-03 WINDSTAR POWER STEERING RACK AND PINION ASSEMBLY | ![]() | ![]() | US $87.00 | 15d 17h 38m |
![]() | LAWN BOY/TORO PINION, SPRING AND CLUTCH ASSEMBLY | ![]() | ![]() | US $27.45 | 1d 20h 45m |
![]() | Austin Healey Mg Midget 11/41=3:70 rear ring &pinion diferential assembly, | ![]() | 0 Bid | US $399.99 | 2d 3h 1m |
![]() | MGA MGB 3:90 BANJO REAR END ASSEMBLY RING AND PINION REAR GEAR PUMPKIN. | ![]() | 0 Bid | US $279.99 | 2d 3h 7m |
![]() | 2002-1996 Toyota 4Runner Rack and Pinion Assembly | ![]() | ![]() | US $239.00 | 6d 20h 24m |
![]() | ARCTIC CAT SNOWMOBILE RACK & PINION STEERING ASSEMBLY COMPLETE | ![]() | 0 Bid | US $19.99 | 2d 19h 10m |
![]() | EZGO RACK AND PINION STEERING GEAR BOX ASSEMBLY 2001 AND UP | ![]() | 0 Bid | US $149.99 | 2d 20h 30m |
![]() | OEM GENUINE LEXUS IS350 IS 350 Electric Power Steering Rack Pinion Gear Assembly | ![]() | ![]() | US $439.98 | 27d 9h 39m |
![]() | Shopsmith Shop Smith MARK 5 500 QUILL LOCK AND PINION GEAR ASSEMBLY COMPLETE | ![]() | ![]() | US $24.99 | 3d 3h 53m |
![]() | NEW OEM NISSAN 240SX 240-SX 89-94 S13 STEERING RACK & PINION GEAR ASSEMBLY UNIT | ![]() | ![]() | US $229.99 | 28d 6h 37m |
![]() | KitchenAid Worm Pinion Gear Assembly 240309-2 4162101 | ![]() | ![]() | US $9.99 | 22d 15h 25m |
![]() | 2002-1998 Chevrolet Prizm Rack and Pinion Assembly | ![]() | ![]() | US $139.00 | 28d 8h 5m |
![]() | 2002-2008 Mini Cooper Rack and Pinion Assembly | ![]() | ![]() | US $225.00 | 22d 3h 45m |
![]() | 07-08-09 SPRINTER RACK & PINION ASSEMBLY,31K. GOOD USED! NOLEAKS!+TIE ROD ENDS | ![]() | ![]() | US $275.00 | 3d 15h 18m |
![]() | Pinion Assembly Perkins Allis, Chalmers, Bedford, Dodge, Austin, Morris, Massey | ![]() | 0 Bid | US $49.99 | 3d 19h 2m |
![]() | KitchenAid Shaft & Pinion Gear Assembly 240210-2 | ![]() | ![]() | US $4.95 | 29d 15h 45m |
![]() | 2004 -2011Infiniti Trucks QX56 Rack and Pinion Assembly | ![]() | ![]() | US $199.00 | 10d 22h 44m |
![]() | 1997-1994 Honda Accord 4CYL Rack and Pinion Assembly | ![]() | ![]() | US $169.00 | 9d 23h 29m |
![]() | 2001-1997 Honda Trucks CR-V Rack and Pinion Assembly | ![]() | ![]() | US $199.00 | 7d 16h 54m |
![]() | 2006-2004 Nissan Altima Rack and Pinion Assembly | ![]() | ![]() | US $159.00 | 28d 17h 10m |
![]() | NEW OEM MAZDA 02-08 RX8 RX-8 RX POWER STEERING RACK & PINION GEAR UNIT ASSEMBLY | ![]() | ![]() | US $619.99 | 27d 8h 29m |
![]() | 1938-41 Plymouth Pinion Timken Roller Bearing Assembly | ![]() | 0 Bid | US $19.95 | 4d 4h 21m |
![]() | 1935-41 DeSoto Pinion Timken Roller Bearing Assembly | ![]() | 0 Bid | US $19.95 | 4d 4h 21m |
![]() | 1932-34 Nash Pinion Timken Roller Bearing Assembly NOS | ![]() | 0 Bid | US $19.95 | 4d 4h 21m |
![]() | 1937-39 Fargo Truck Pinion Bearing Assembly NOS Timken | ![]() | 0 Bid | US $19.95 | 4d 4h 21m |
![]() | NEW OEM MERCEDES ML320 ML430 98-01 POWER STEERING RACK & PINION GEAR ASSEMBLY | ![]() | ![]() | US $366.99 | 27d 3h 4m |
![]() | OEM GENUINE HONDA CIVIC CRX 88-00 MANUAL STEERING RACK AND PINION GEAR ASSEMBLY | ![]() | ![]() | US $197.95 | 29d 7h 6m |
![]() | 1989-1994 Mazda Trucks MPV AWD Rack and Pinion Assembly | ![]() | ![]() | US $159.00 | 28d 16h 20m |
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| | Zoom Bearing for Differential Pinion [76-96 F-350 Pickup] $237.39 Pinion Bearing;; HM803110/49;; Rear;; For DANA 70 |
| | Zoom Bearing for Differential Pinion [79-96 E-350 Econoline] $237.39 Pinion Bearing;; HM803110/49;; Rear;; For DANA 70 |
| | Zoom Bearing for Differential Pinion [78-96 G30 Van] $237.39 Pinion Bearing;; HM803110/49;; Rear;; For DANA 70 |
| | Pro Comp Differential Pinion Angle Cam - Front [07-08 Wrangler (07-09Jk)] $68.01 Pinion Cam Bolt Kit;;Front |
| | Pro Comp Differential Pinion Angle Cam - Rear [07-08 Wrangler (07-09Jk)] $68.01 Pinion Cam Bolt Kit;;Rear |
| | Zoom Bearing for Differential Pinion $237.39 [88-96 C3500 Pickup ;; 88-96 K3500 Pickup ;; 89-91 R3500 Pickup ;; 89-91 V3500 Pickup ;; 87-88 R30 Pickup ;; 87-88 V30 Pickup] Pinion Bearing;; HM803110/49;; Rear;; For DANA 70 |
| | Prothane Steering Bushings - Rack and Pinion (Red) [84-02 Ford Mustang] $17.71 Prothane Steering Bushings - Rack and Pinion (Red) |
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Farrel As-New Herringbone Roller Bearing Pinion Assembly #1964-3f
Tags: assembly · auto · cardone rack & pinion assembly · cars · pinion assembly · rack & pinion assembly5 Comments












































Hi, JT here. Thanks for visiting my Drag Race Car site. Hope you find what you're looking for...there's tons of information and links here. Feel free to leave comments or drop me a line.
Eric:
Interesting pics; I feel your pain! I thought I’d make a few comments, as usual. No doubt you’ll be doing so cad or zinc plating, so make sure to throw in the Cheney clamps too. Also be advised that the seemingly insignificant “other-style” clamps are no longer available either, though close versions are obtainable. Save those as well! You would be surprised how difficult it is to find those exact screws and square nuts!
Something doesn’t look right with that header tank and how it is held to the bracket, but I don’t know enough about the early E-Types to say for sure. But you would think the header tank would utilize both front and rear mounting holes instead of just one or the other. I’m not sure about the arm that connects to the fan shroud and radiator; however that thick spacer IS correct and serves as a “distance piece” between the bracket and the shroud!
As much they are about as reliable as any Lucas part, the “Otter” temp. switch was not made by Lucas. I’ve probably gone through a half-dozen just trying to find one that works consistently. Actually, my fan is now hard wired to where it comes on when I turn the ignition…this way, I know it is working.
Yep, radiator is toast; you’d spend more trying to fix this one than just buying new. I don’t ever recall a lower radiator hose going over the picture frame as the inlet to the water pump is below the picture frame. There is a short steel pipe section (on the 4.2 L) between the pump and radiator. This probably was a safety measure due to the proximity to the fan belt; could also provide rigidity. I’d probably go back with the 4.2 version as that ell in your diagram looks like a perfect place for an air bubble to reside!
It’s not uncommon to find a stack of washers like that. The workers putting these cars together did whatever they had to do to keep the line rolling. If that meant grabbing a few more washers for a too long bolt, that’s what they did. (They had bad days too!)
Yes, that fan blade is pathetic, but many in the Jaguar community will swear that if your car is timed properly and everything is correct, that the fan should pull enough air to keep it cool. But many others like me are not willing to take a chance, and have found much better results with a Cool Cat fan in its place (I think I wrote you on this before). I’d swap it myself.
Even though the radiator mounting bracket is bent up, at least the bonnet hinge tube looks straight, which if it wasn’t, would provide a world of hurt in regards to bonnet alignment. It’s not uncommon to see either of these bent by some screwball who thought they were jacking points. The little tab on the bonnet tube is for a license plate actuator that folds the plate downward when the bonnet is opened. Personally, I’d leave the front plate off as it blocks air flow into the radiator. Just carry the plate with you, and if pulled over, just explain that E’s didn’t have a provision for front plates….and you’ll be damned if you’re going to drill holes in your bonnet for them! (You can give the cop my name and number; I’ll take care of it for you!)
Looking at one of your heater box pics, there is an upper water hose and a lower. Each of these SHOULD go to an internal transfer tube that is pop-riveted to the firewall. It looks like your lower hose is going somewhere else. In between these two hoses should be a small hole to operate the vent flap…it should NOT come out of the hole next to the linkage. (The speedo cable appears to be coming out of the correct hole). This gets a bit confusing for me as mine is a right-hand drive car and almost everything is reversed…plus, my hyd. reservoir bottles mount against the firewall, not next to the friggin’ exhaust manifold (what a bad design THAT is!). The hole next to your linkage should not be used for anything, and rubber chassis plug should be inserted there.
In regards to the transfer tubes, they are a bitch to replace, but replace you must! I think there are 2 larger tubes for water (in and out), and one smaller vacuum tube for brake assist. I’m not sure, but on some earlier models, the vacuum tube ran across the outside of the firewall (in the fold) as opposed to inside. Be sure to replace these tubes with either copper or stainless, the latter is what I used. When you buy a set, the D-washers for pop-riveting are usually included (same are already welded to the tubes). I made sure to strip the Krylon paint on these and shot 2-part black automotive so it would last.
Yep, replace the senders and bottles with new. The old baked plastic becomes brittle and will shatter, spilling very nasty hydraulic fluid all over your newly painted frame rails. I don’t think they supply the screen mesh in the reproductions any more.
Be sure to mark and save every one of those small hydraulic pipes. You’ll either need to make new or buy a set. I bought stainless steel, but quickly learned that you cannot flare SS at home…it takes a hydraulic machine as SS is so hard.
Looks like the bellows-shaped rubber grommet is missing on your steering shaft. The small circular sheet metal ring with three screws is what holds it into place. Don’t forget this when reassembling the shaft (you should consider replacing the small u-joint between shaft and rack/pinion assembly).
Until next time, your Jag-Nut friend,
Patrick McLoad
GM PONTIAC RACK AND PINION ASSEMBLY
Eric:
Interesting pics; I feel your pain! I thought I’d make a few comments, as usual. No doubt you’ll be doing so cad or zinc plating, so make sure to throw in the Cheney clamps too. Also be advised that the seemingly insignificant “other-style” clamps are no longer available either, though close versions are obtainable. Save those as well! You would be surprised how difficult it is to find those exact screws and square nuts!
Something doesn’t look right with that header tank and how it is held to the bracket, but I don’t know enough about the early E-Types to say for sure. But you would think the header tank would utilize both front and rear mounting holes instead of just one or the other. I’m not sure about the arm that connects to the fan shroud and radiator; however that thick spacer IS correct and serves as a “distance piece” between the bracket and the shroud!
As much they are about as reliable as any Lucas part, the “Otter” temp. switch was not made by Lucas. I’ve probably gone through a half-dozen just trying to find one that works consistently. Actually, my fan is now hard wired to where it comes on when I turn the ignition…this way, I know it is working.
Yep, radiator is toast; you’d spend more trying to fix this one than just buying new. I don’t ever recall a lower radiator hose going over the picture frame as the inlet to the water pump is below the picture frame. There is a short steel pipe section (on the 4.2 L) between the pump and radiator. This probably was a safety measure due to the proximity to the fan belt; could also provide rigidity. I’d probably go back with the 4.2 version as that ell in your diagram looks like a perfect place for an air bubble to reside!
It’s not uncommon to find a stack of washers like that. The workers putting these cars together did whatever they had to do to keep the line rolling. If that meant grabbing a few more washers for a too long bolt, that’s what they did. (They had bad days too!)
Yes, that fan blade is pathetic, but many in the Jaguar community will swear that if your car is timed properly and everything is correct, that the fan should pull enough air to keep it cool. But many others like me are not willing to take a chance, and have found much better results with a Cool Cat fan in its place (I think I wrote you on this before). I’d swap it myself.
Even though the radiator mounting bracket is bent up, at least the bonnet hinge tube looks straight, which if it wasn’t, would provide a world of hurt in regards to bonnet alignment. It’s not uncommon to see either of these bent by some screwball who thought they were jacking points. The little tab on the bonnet tube is for a license plate actuator that folds the plate downward when the bonnet is opened. Personally, I’d leave the front plate off as it blocks air flow into the radiator. Just carry the plate with you, and if pulled over, just explain that E’s didn’t have a provision for front plates….and you’ll be damned if you’re going to drill holes in your bonnet for them! (You can give the cop my name and number; I’ll take care of it for you!)
Looking at one of your heater box pics, there is an upper water hose and a lower. Each of these SHOULD go to an internal transfer tube that is pop-riveted to the firewall. It looks like your lower hose is going somewhere else. In between these two hoses should be a small hole to operate the vent flap…it should NOT come out of the hole next to the linkage. (The speedo cable appears to be coming out of the correct hole). This gets a bit confusing for me as mine is a right-hand drive car and almost everything is reversed…plus, my hyd. reservoir bottles mount against the firewall, not next to the friggin’ exhaust manifold (what a bad design THAT is!). The hole next to your linkage should not be used for anything, and rubber chassis plug should be inserted there.
In regards to the transfer tubes, they are a bitch to replace, but replace you must! I think there are 2 larger tubes for water (in and out), and one smaller vacuum tube for brake assist. I’m not sure, but on some earlier models, the vacuum tube ran across the outside of the firewall (in the fold) as opposed to inside. Be sure to replace these tubes with either copper or stainless, the latter is what I used. When you buy a set, the D-washers for pop-riveting are usually included (same are already welded to the tubes). I made sure to strip the Krylon paint on these and shot 2-part black automotive so it would last.
Yep, replace the senders and bottles with new. The old baked plastic becomes brittle and will shatter, spilling very nasty hydraulic fluid all over your newly painted frame rails. I don’t think they supply the screen mesh in the reproductions any more.
Be sure to mark and save every one of those small hydraulic pipes. You’ll either need to make new or buy a set. I bought stainless steel, but quickly learned that you cannot flare SS at home…it takes a hydraulic machine as SS is so hard.
Looks like the bellows-shaped rubber grommet is missing on your steering shaft. The small circular sheet metal ring with three screws is what holds it into place. Don’t forget this when reassembling the shaft (you should consider replacing the small u-joint between shaft and rack/pinion assembly).
Until next time, your Jag-Nut friend,
Patrick McLoad
It could be a wheel bearing. Can't tell you for sure, because on the internet I can't hear it of feel it!
most of the time you can check which hub assy. its by driving and swaying to one side or the other. the noise will change one way or the other. it will go away some or get worse.
if you sway to the left and it changes. more than likely its the right and vice vers. But you could also check to make sure theres no rocks or dibree in between the backing plate and rotor if there is one.